What To Consider When Purchasing A Chemical Mixers?
Chemical mixers are used anytime different types of chemicals need to be mixed
. Chemical mixers can be used for:"Mixing liquids with liquids
"Mixing a gas with liquid or liquid into a gas stream
"Adding liquid for neutralization or reaction processes
"Creating emulsions from immiscible chemicals
Chemical Mixers have become increasingly popular choice when approaching a chemical mixing application. These mixers are simple and effective mixing solutions. The initial cost is significantly less than most motorized mixers. Energy usage is very low, often using existing line pressure (and no additional energy usage) to provide consistent, excellent chemical mixing. The low or non-existent energy savings can very quickly pay for the cost of a chemical mixer out of your operating budget, with little or no capital cost.
When considering a Chemical Mixer purchase:
"Consider the cost of operation, including maintenance, down-time and energy costs. Mechanical Mixers typically require regular repairs and maintenance. A second back-up mixer is often required to ensure that there is no down time for your process. The mechanical mixer will require energy usage that is a significant expense in the cost of operating the mixer. A 5 HP mixer can cost several thousand dollars annually for electricity usage alone.
"Chemical mixers should be capable of being easily integrated into your existing process. Komax chemical mixers can typically be installed by adding the mixer to an existing flanged connection.
"Temperature and Pressureconsideratins. Mechanical mixers do not handle higher temperatures and pressures well. Pressurized systems require expensive dynamic sealing systems and elevated temperatures quickly lead to motor failures. Komax chemical mixers have no moving parts, and are designed as an integral part of your chemical process piping. The result is a trouble and maintenance free installation that will provide many years of reliable mixing with little or no cost.
Chemical mixers are available in a wide range of styles for virtually any application. These include:
"Stainless Steel static mixers for corrosion resistant applications. Mixers are also available in a wide range of materials including carbon steel, titanium, lined piping and several types of plastics including PVC, PVDF.
"Sludge Static mixers for mixing chemicals into a sludge stream. These mixers are designed with mixing elements will not foul or plug under the most severe types of sludge.
"Sanitary mixers that are designed with Triclover fittings and can be used in clean in place (CIP) applications.
Komax offers mixers with all types of end fittings, ranging from flanged style and including plain ends for welding, threaded styles, and grooved pipe connections.
These mixers are classified under the heavy machinery section in an industrial set up. These huge machines are used to mix different kinds of chemicals. Just like our domestic mixer grinders, these huge industrial mixers are also used to blend two or more liquids, break down solids to a finer consistency, dissolve solids into liquids and create emulsions of different viscosity.
Chemical mixers are available both in Jacketed and Unjacketed styles. If you process requires heat transfer or constant heating or chilling- Komax has a mixer that will match your requirement.
For steam applications, Komax also manufacturers a Desuperheater and Steam Heater than can provide superior results to standard steam components.
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