On-the-job Air Compressor Emergencies
Whenever you are dealing with a large piece of machinery such as an industrial air compressor
, you are going to run into problems with it breaking down and such. Some of these mechanical break downs can be hazardous to you and your workplace, let alone your machine itself. It is important to have everyone working around an industrial air compressor know how to handle any problems that might arise and handle them with speed and caution.One of the biggest problems that can plague an industrial air compressor user is too much pressure. Oftentimes, a machine will not be able to handle pressures well above its recommended limit, so always be sure to follow the manufacturers recommendations for PSI limits. Check all your gauges regularly as well, to ensure that you are getting the proper reading from the machine.
One of the biggest effects of misusing pressure from the machine is leakage, which can occur in the pneumatic hoses that are attached to the machine itself. If there is too much pressure being put out by the machine, rips and tears can occur in the hoses, causing leakage. Not only is this a potentially hazardous situation, in which a large pressure leak can cause the machine to rupture or burst, but it is also a serious financial problem as well. Leaks can cost a company thousands of dollars a year if not properly treated and corrected.
A third problem that might arise has to deal with the condensates in your system. Compressed air causes moisture such as water vapor and oil to build up in the system, both the hoses and the unit itself. This can cause corrosion in the pipes and hoses, once again leading to tears and leakage. Condensate build ups can also block air flow from moving throughout the system, another problem that will cause it to rupture. In order to prevent this from happening, having an industrial air compressor dryer, either a desiccant or refrigerated dryer, will eliminate the condensates from your unit.
As with most problems involving your industrial air compressor, preventative maintenance goes a long way in ensuring that you keep those problems to a minimum. Checking valves and gauges regularly ensures that your PSI readings are correct, preventing any ruptures, tears, or leaks. Managing your condensates is another step that goes a long way in caring for your compressor, as getting rid of all the condensates in your system will increase the efficiency of your compressor. Finally, make sure everyone who handles the air compressor is qualified to do so. Accidents are the worst thing that can happen on a work site, and knowledge is the best way you can keep everyone safe.
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