subject: How To Incorporate Lean Manufacturing Into Your Business [print this page] Every business understands the importance of reducing company expenditures and improving upon performance. For manufacturers, this involves putting processes in place to reduce production cycle times, improve production throughout and maximize production capacity. Reducing production cycle times means to increase production throughput. This enables manufacturers to create more with less and lower their production costs. It is not just about dropping cycle times in production, but also about streamlining supply chains so as to alleviate the expenses on incoming parts & materials. This helps to reduce the per-unit freight costs on incoming shipments. It is about the significance of adopting lean manufacturing principles and making sure that a manufacturers vendors are aligned with their goals and objectives. For any company looking to adopt lean manufacturing, what are the most significant aspects?
Lessen Cycle Times & Improve Productivity Levels
Manufacturers ought to comprehend that while there is a cycle time for the end product, there are also cycle times for each operation to make that product. Lowering cycle times in each operation, and minimizing transit times between production cells, lowers the overall production cycle time and boosts productivity. Cycle time analysis is essential to progressing production capacity and is a critical part of lean manufacturing.
Streamline Supply Chains and Use Vendor Consolidation
Improving manufacturing means to have the parts production needs when they need it. Production cant be left idle waiting for crucial parts and materials. Reducing the expenditures to protect those parts is an essential aspect of prosperity. To be productive, a number of companies use vendor consolidation to lower their cost and per-unit freight costs on incoming parts and materials. This is done by boosting the companys purchasing power and economies of scale by amalgamating their purchase volumes and buying from a select few vendors.
Adopting Constant Improvement Practices
The mistake made by most manufacturers is to do all of the above once and assume it is enough. The best companies regularly look for new and modern ways to lower manufacturing cycle times, increase production throughout and lower part and material expenditures. They consistently upgrade their abilities and guarantee that lost and idle time in manufacturing is immediately distinguished and abolished. They continually revisit their cycle times in each and every production work cell to ensure they are maximizing their production capacity.
Adopting lean manufacturing principles is crucial in todays business environment. Costs need to be decreased and improvements must be pursued if manufacturers want to continue to provide their consumers with the products they need. Its all about minimizing waste in all its forms and decreasing costs at every opportunity.
by: Craig Calvin
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