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How To Choose The Right Motor Carbon Brushes

To choose the right motor carbon brush, you need to know some basic facts

. The name brush stems from the tiny copper wire bundles used as contacts at the start of the electrical engineering industry. Later, the term carbon brush was coined when the materials were changed to carbon and graphite for higher resistance brushes. There are three basic types of motor carbon brushes: automotive, household and industrial. Carbon brushes are used in mining, elevators, turbine applications and smaller equipment such as forklifts and golf carts.

As motor carbon brushes are slowly abraded, they may have to be replaced so youll need to begin with some company research before placing your order.

Motor Carbon Brush Suppliers

When youre ready to replace your motor carbon brush, you should choose a company that offers many years of experience as well as state-of-the-art manufacturing. These brushes are used in many industries, including steel, paper, plastic and more. Some companies have a wide selection of precision-machined carbon brushes in stock as well as being able to produce a custom brush in a very short time.

Your motor carbon brush should be custom designed and manufactured to meet the specifications of your motor or generator. Choosing the proper brush design is essential to maximizing the life of your motor carbon brush and commutator life. Choosing the wrong motor carbon brush will result in fast brush wear and even damage to the commutator.

There are many innovative products on the market right now, like the Red Top Multiflex brush, which was engineered for improved electrical contact, reduced brush vibration, and extended spring life. It is a patented feature that boasts over 40 years of proven success and is now an industry standard.

With over 20 experienced field service representatives available for onsite inspections, experts can evaluate and recommend a motor carbon brush for maximum life and lower maintenance costs than many leading brush manufacturers. They also offer full pressed-to-size (PTS) capabilities for high volume and custom parts using the most economical manufacturing methods available. A quality company willhave over 1,000 popular styles of brushes from 100 different high-quality grades of material carried in stock for immediate shipment.

by: Helwig Carbon Team
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